Manual Welding Quality and Precision in Manual Work

Challenge of manual welding

The welding system is the most important tool in metal working companies. MIG/MAG, TIG, electrode welding—welders need to master all of these processes in order to overcome the daily challenges. No matter whether it is in production or in assembly.

No matter whether they are using steel, aluminum or stainless steel, welders use welding systems and welding torches to create individual components or complex constructions. This requires a wealth of know-how, and the right technology. The range of welding systems is just as diverse as the various applications: from small, portable manual metal arc welding systems, to divided MIG/MAG systems with separate wirefeeder and external cooling, right through to multiprocess machines that combine all welding processes in one solution.

Successful manual welding: examples from practical use

Video "The new TIG generation"

Metallbau Dekassian

Competitive advantage thanks to EN1090

The metal construction company now already meets the requirements of the new EU standard EN1090 thanks to the Fronius TransSteel 5000 welding system with certified certificate of conformity package. Find out more here

Applications and materials

Applications

Portal construction
Property construction
Stairs & railings
Fences
Vehicle fittings
Small parts and series production
Special models

Materials

Aluminum silicon
Aluminum magnesium
Unalloyed steel
Low-alloy steel
High-alloy steel
Stainless steel
Chrome-nickel steel
Copper

What matters in manual welding?

Professional welders have high requirements for their systems: These include a stable arc for uninterrupted work, as well as easy and intuitive operation. The welding systems must also be robust and mobile, so that they can work at any time and in any location.

Fronius welding systems meet all of these criteria, and also offer further advantages that turn manual welding into a true experience:

Protected operating area

Simple and intuitive menu navigation

Robust construction

Easy to use and operate

Stable arc even with long mains leads

The scope of functions and the system can be expanded

Varied range of wearing parts

Large range of accessories

Wide range of services for numerous applications

Manual welding systems for true professionals

Ignis 150/180

Mobile and robust
Full power even with long grid leads
Easy and user-friendly operation

Find out more about Ignis

iWave 230i

Alternating current TIG welding system from the new generation
Intuitive menu navigation
Can be expanded with optional function package

Find out more about iWave 230i

TransSteel 3500/5000

MIG/MAG welding system
Comprehensive characteristic database
Perfect for steel, stainless steel and aluminum

Find out more about TransSteel

Ignis 150/180

Mobile and robust
Full power even with long grid leads
Easy and user-friendly operation

Find out more about Ignis

iWave 230i

Alternating current TIG welding system from the new generation
Intuitive menu navigation
Can be expanded with optional function package

Find out more about iWave 230i

TransSteel 3500/5000

MIG/MAG welding system
Comprehensive characteristic database
Perfect for steel, stainless steel and aluminum

Find out more about TransSteel

Welding torch & wear

Which welding torch is the right one?

The welding torch is the connection between the welding system and the component. Above all, it must be manageable and easy to operate—and that is why we develop our welding torches based on these precise criteria at Fronius.

We offer a wide range of welding torches for various tasks:

Gas or water-cooled
With or without wirefeeder
Various operating elements such as JobMaster or Up/Down Function

This means that we have just the right solution for any welding challenge.

MIG/MAG welding torch

TIG welding torch

Professional service for your welding systems

Do you have more orders to complete than you have welding systems available? Has one of your systems malfunctioned at short notice, meaning that you need a replacement urgently?

None of this is a problem: Fronius has a wide range of rental and lend devices for just such a situation. We are your responsive and reliable service partner for all services related to welding in metal working.

Read more about "Renting welding equipment instead of buying it? Here's why."

Renting instead of buying

Protective clothing for welders

Spending an entire day at the welding table is stressful. The UV radiation and the welding fumes are just some of the factors that can be dangerous if you do not have the right protection. The correct welding equipment makes the crucial difference in this area.

Send your request directly to Fronius

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Perfect Welding

Manual Welding Quality and Precision in Manual Work

Challenge of manual welding